Pelletsense – Pelletizer Disks Control System

Overview

In this project, an intelligent pellet size measurement and control system was designed. By utilizing machine vision, image processing, and artificial intelligence, the system monitors the dimensions and shape of pellets, while a fuzzy controller automatically adjusts control parameters in real time. This solution led to improved product quality and increased efficiency in the pelletizing process.

Features & Capabilities

  • Precise measurement of pellet dimensions at the output of each disc
  • Intelligent fuzzy controller for regulating the speed and input material flow rate of each disc
  • Automatic calibration to enhance overall system accuracy
  • Integration with the plant’s central control system for data exchange and unified control
  • Historical reporting of each disc’s output, including recorded dimensional deviations
  • Calculation of average dimensions and provision of statistical analyses for process optimization

Advantages

  • Increased accuracy in pellet size measurement and control
  • Improved final product quality in the pelletizing process
  • Reduced waste and increased production line efficiency
  • Intelligent monitoring and control without the need for manual intervention
PelletSense | Pelletizer Disk Control System

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